Lithium-ion batteries, the workhorses of our digital age, rely on a specific duo – copper and aluminum foil – for their negative and positive electrodes. But why are these metals the perfect partners? Copper: The Current Conductor at the Negative Electrode Imagine a highway for electrons. That’s the role of copper foil in the negative …
Why Copper and Aluminum Rule in Lithium-ion Batteries Read More »
In lithium-ion battery production, even slight variations can significantly impact performance. Capacity and sorting are crucial steps that guarantee consistent battery quality, leading to reliable and dependable battery packs. The Need for Sorting During manufacturing, subtle differences in the environment or process conditions can lead to variations in performance, even for batteries of the same …
Ensuring Consistent Performance: Capacity and Sorting of Lithium-ion Batteries Read More »
Battery packs, especially those containing multiple lithium-ion cells, can suffer from inconsistencies. These inconsistencies arise from slight differences in manufacturing, usage patterns, and even natural aging. These variations can lead to a decrease in overall battery performance, lifespan, and safety. Battery Balancing: Maintaining Harmony Battery balancing is a technique employed in Battery Management Systems (BMS) …
Keeping Batteries in Balance: A Look at Battery Balancing Functions Read More »
Lithium batteries fuel our devices, but a bulging battery can be a safety hazard. Let’s explore the causes and how to prevent them. Why Do Batteries Bulge? The Risks of a Bulging Battery: Keeping Your Battery Safe: Remember: By understanding the causes and taking preventive measures, we can ensure safe lithium battery usage. Manufacturers are …
Lithium batteries power our daily lives, but their manufacturing faces a common hurdle: positive electrode roller breakage. This disrupts production and impacts the entire industry. Here, we delve into the causes of this problem and explore effective repair strategies. Why Do Positive Electrode Rollers Break? The culprits behind this breakage can be categorized into three …
Cylindrical lithium batteries are popular for their efficiency, lifespan, and compact size. But their safety hinges on a crucial component: the cap structure. This article dives into the manufacturing process of cylindrical lithium battery caps, highlighting key precautions for reliable and safe batteries. The Cap and Its Components: The cap, typically made of metal or …
Cylindrical Lithium Battery Cap: Manufacturing and Safety Read More »
Electric vehicle manufacturers are looking to improve charging speed and driving range. They’re achieving this by switching from 400V to 800V electrical systems. Here’s why: Faster Charging: Imagine going from “charge for 5 minutes, drive 200km” to reality. 800V systems can significantly reduce charging times by doubling the potential charging power. This is based on …
Why Electric Cars Are Moving Towards 800V Systems Read More »
Imagine a world where your phone goes from near dead to fully charged in just minutes. That’s the promise of fast charging, a technology that’s become increasingly common in our smartphones, laptops, and even electric vehicles. But is it really all sunshine and rainbows? While fast charging delivers undeniable convenience, it’s important to understand its …
Fast Charging: Power Up Quickly, But Not at Any Cost Read More »
NCM (Nickel-Cobalt-Manganese) ternary cathode materials are a key component of lithium-ion batteries, widely used for their high energy density. The content of nickel (Ni) plays a crucial role. As the Ni content increases, the battery’s storage capacity goes up, but its stability decreases. Manganese (Mn) doesn’t participate in the electrochemical reaction directly but enhances structural …
NCM Ternary Cathode Materials: Balancing Performance and Stability Read More »
The rise of electric vehicles and advancements in battery technology demand increasingly sophisticated methods for manufacturing lithium-ion battery components. Here, laser slitting emerges as a compelling option due to its high precision and unique advantages. However, it also comes with limitations that need to be considered. Why Laser Slitting? Traditional mechanical slitting, widely used for …
Laser Slitting: A Precise but Pricey Option for Battery Production Read More »
