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Lithium batteries power our daily lives, but their manufacturing faces a common hurdle: positive electrode roller breakage. This disrupts production and impacts the entire industry. Here, we delve into the causes of this problem and explore effective repair strategies. Why Do Positive Electrode Rollers Break? The culprits behind this breakage can be categorized into three …
Cylindrical lithium batteries are popular for their efficiency, lifespan, and compact size. But their safety hinges on a crucial component: the cap structure. This article dives into the manufacturing process of cylindrical lithium battery caps, highlighting key precautions for reliable and safe batteries. The Cap and Its Components: The cap, typically made of metal or …
Cylindrical Lithium Battery Cap: Manufacturing and Safety Read More »
Electric vehicle manufacturers are looking to improve charging speed and driving range. They’re achieving this by switching from 400V to 800V electrical systems. Here’s why: Faster Charging: Imagine going from “charge for 5 minutes, drive 200km” to reality. 800V systems can significantly reduce charging times by doubling the potential charging power. This is based on …
Why Electric Cars Are Moving Towards 800V Systems Read More »
Imagine a world where your phone goes from near dead to fully charged in just minutes. That’s the promise of fast charging, a technology that’s become increasingly common in our smartphones, laptops, and even electric vehicles. But is it really all sunshine and rainbows? While fast charging delivers undeniable convenience, it’s important to understand its …
Fast Charging: Power Up Quickly, But Not at Any Cost Read More »
NCM (Nickel-Cobalt-Manganese) ternary cathode materials are a key component of lithium-ion batteries, widely used for their high energy density. The content of nickel (Ni) plays a crucial role. As the Ni content increases, the battery’s storage capacity goes up, but its stability decreases. Manganese (Mn) doesn’t participate in the electrochemical reaction directly but enhances structural …
NCM Ternary Cathode Materials: Balancing Performance and Stability Read More »
The rise of electric vehicles and advancements in battery technology demand increasingly sophisticated methods for manufacturing lithium-ion battery components. Here, laser slitting emerges as a compelling option due to its high precision and unique advantages. However, it also comes with limitations that need to be considered. Why Laser Slitting? Traditional mechanical slitting, widely used for …
Laser Slitting: A Precise but Pricey Option for Battery Production Read More »
Rising Concerns: Lithium-ion batteries with high energy density are powering our portable devices and electric vehicles, but with this advancement come potential safety risks like fire hazards. Recent incidents of fires in electronic devices and electric vehicles have highlighted these concerns. The Needle Puncture Test: Assessing Battery Safety The needle puncture test evaluates a battery’s …
Safety Concerns with High-Energy Lithium-ion Batteries: The Needle Puncture Test Read More »
Graphite’s Enduring Dominance: Graphite remains the king of anode materials in lithium-ion batteries, boasting high energy density, low voltage, excellent conductivity, abundant resources, and affordability. This dominance is likely to continue for some time. However, conventional graphite struggles with slow lithium uptake and a low operating potential. Furthermore, its capacity, stability, and safety fall short …
Solid-state battery technology has emerged as a promising alternative to liquid lithium batteries, which are nearing their energy density limit and pose thermal runaway risks. Solid-state batteries replace the liquid electrolyte with a solid electrolyte membrane, enhancing safety and energy density. This article outlines the development and technical pathways of solid-state batteries. Solid-state batteries utilize …
Solid-State Batteries: The Future of Energy Storage Read More »
Lithium battery technology has revolutionized our world, but sometimes, these batteries fall short of their expected capacity. This not only impacts performance but also shortens their lifespan. Let’s delve into the reasons behind this and explore solutions for optimal battery health. The Delicate Balance: Electrode Quantity The amount of negative electrode material used during manufacturing …
Charge Smarter, Not Harder: Get the Most Out of Your Lithium Battery! Read More »
